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उत्पाद विवरण:
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| चेहरे का प्रकार: | उठा हुआ चेहरा, सपाट चेहरा, रिंग प्रकार का जोड़ | सामग्री: | कार्बन स्टील, मिश्र धातु स्टील चीनी ब्रांड |
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| मोटाई: | चित्रण के अनुसार अनुकूलित ， छुट्टी भत्ता | प्रौद्योगिकी: | फ्रॉड |
| उत्पादन प्रक्रिया: | फोर्जिंग + हीट ट्रीटमेंट + रफ मशीनिंग | विशेषताएँ: | उच्च शक्ति और संक्षारण प्रतिरोधी |
| पैकेज: | लकड़ी के मामले या ग्राहक के अनुरोध के रूप | सतह का उपचार: | जंग रोधी तेल |
| प्रमुखता देना: | quenched tempered forged flanges,forged steel flanges large gear,large gear assembly flanges |
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Quenched and Tempered Forged Flanges for Large Gear Assemblies
Quenched and tempered forged flanges are engineered for use in heavy-duty gear assemblies, where high strength and dimensional accuracy are critical. Manufactured from premium alloy or carbon steels, these flanges undergo controlled forging and heat treatment to achieve excellent toughness, wear resistance, and fatigue strength. The quenching and tempering process ensures a refined microstructure, delivering long service life even under continuous torque and vibration loads.
Product Features:
Manufactured from high-quality alloy and carbon steels
Quenched and tempered for enhanced toughness and fatigue resistance
Excellent wear resistance and dimensional stability
Reliable performance under continuous torque and vibration
Long service life in heavy-duty applications
Applications:
Large gear assemblies in wind power equipment
Metallurgical and mining machinery
Port cranes and lifting systems
Heavy-duty transmission and drive systems
| Category | Details |
|---|---|
| Material Options | 4140, 4130, 4340, 4330, 1.7225, 35#, 45#, 20CrMnTi, 20CrNi2Mo, 20CrMnMo, 18CrNiMo7-6, 42CrMo, 20CrNo, 35CrMo |
| Forging Equipment | Hydraulic hammers: 5T / 8T / 12T – capable of producing heavy-duty flanges with stable forging performance |
| Application | Specifically designed for large gear assemblies and heavy-duty power transmission systems, ensuring high torque transfer and durability |
| Manufacturing Process | Open-die forging → Heat treatment (Q+T) → Rough machining → Precision finish machining |
| Forging Ratio | ≥ 3, providing refined grain structure and improved mechanical properties |
| Delivery Condition | - Rough machining: Normalized & tempered (N+T)- Finish machining: Quenched & tempered (Q+T) |
| Testing & Inspection | Spectrograph, ultrasonic testing device, tensile & impact test machines, metalloscope, external micrometer, bore dial indicator, hardness testers, etc. |
| Service Scope | One-stop solution: forging, heat treatment, machining, packaging, inland logistics, customs clearance, and maritime transport, with strong focus on quality consistency and customer requirements |
Process Flow:
Material verification → unloading and receiving → quality check → controlled preheating → forging operation → heat treatment → intermediate inspection → rough machining → NDT testing → final inspection → protective packing → shipment.
Contact Us for Precision Alloy Steel Forgings
Looking for forged components in 42CrMo or alternative alloy grades?
We provide flexible batch sizes, rapid lead times, and international delivery with complete material certification.
Reach out today for a prompt quotation and dependable engineering support.
व्यक्ति से संपर्क करें: Mrs. Mia Liu
दूरभाष: 0086-18706127868
