Brief: Discover how our forged alloy gear for heavy-duty gearbox transmission components is engineered and manufactured for demanding industrial machinery. This video showcases the advanced forging processes, precision machining, and rigorous testing that ensure superior strength, durability, and reliable performance in high-load applications.
Related Product Features:
Precision forging and heat treatment provide excellent load-bearing capacity and resistance to wear and fatigue.
CNC machined teeth and surfaces ensure accurate meshing, smooth operation, and minimal backlash.
Carefully selected alloy steels maintain core toughness while achieving high surface hardness after heat treatment.
Gear dimensions, module, pressure angle, and keyways can be tailored to meet specific gearbox requirements.
Designed to withstand continuous operation under high torque, heavy load, and cyclic stress conditions.
Manufactured according to ISO or industry-specific standards ensuring quality control and performance.
Available as rough-machined blanks or fully finished gears with optional surface hardening and coatings.
Rigorous testing includes chemical analysis, mechanical property checks, and non-destructive inspection.
متداول:
What materials are used in these forged alloy gears?
The gears are manufactured from premium alloy steels such as 42CrMo4, 20CrMo, and 18CrNiMo7-6, selected for their high torsional strength, impact resistance, and long-term durability under heavy load transmission conditions.
What applications are these forged alloy gears suitable for?
They are ideal for heavy-duty gearboxes in industrial machinery like crushers, mills, and presses, as well as transmission systems in mining, construction, steel processing, wind turbines, and material handling equipment requiring precise torque transmission.
What quality control and testing processes are used?
Each gear undergoes comprehensive testing including chemical composition analysis, mechanical property testing (yield strength, tensile strength, impact toughness, hardness), non-destructive testing (ultrasonic, magnetic particle), and dimensional and gear profile inspection to ensure performance and reliability.