Precision Carbon Steel Forgings with Heat Treatment for Hydraulic and Transmission Systems
Our precision carbon steel forgings are manufactured from high-quality carbon steels and undergo advanced heat treatment to achieve optimal strength, toughness, and wear resistance. Each forging is produced with precision control and uniform grain flow, ensuring long-term reliability and performance in demanding hydraulic and transmission applications.
Key Features:
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Heat-treated for superior hardness, toughness, and fatigue resistance
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Precision-forged for consistent dimensions and grain structure
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High wear and impact resistance for heavy-duty applications
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Available in customized sizes and grades to meet specific system requirements
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Suitable for further machining or assembly in hydraulic and transmission equipment
Applications:
These precision carbon steel forgings are widely used in hydraulic cylinders, industrial drive shafts, transmission components, press machine parts, and heavy-duty gear assemblies, where durability, reliability, and precise mechanical performance are essential.
| Item |
Details |
| Product Name |
Precision Carbon Steel Forgings with Heat Treatment for Hydraulic and Transmission Systems |
| Material Grades |
- High-quality carbon steels optimized for strength, toughness, and precision machining - Customized compositions for hydraulic rods, transmission shafts, and industrial drive components |
| Forging Equipment |
- Hydraulic Presses: 5T, 8T, 12T - Designed for medium-to-large shafts and components with directional grain flow for improved fatigue resistance and mechanical performance |
| Manufacturing Process |
Raw Material Inspection → Preheating → Open Die Forging → Heat Treatment (Quenching & Tempering) → Rough or Precision Machining → Ultrasonic Testing (UT) → Dimensional Verification → Packaging |
| Forging Ratio |
≥ 3.0 — Ensures dense internal structure, uniform fiber alignment, and excellent fatigue performance under cyclic hydraulic and transmission loads |
| Applications |
- Hydraulic cylinder shafts and pistons - Transmission and drive system shafts - Precision shafts for industrial machinery, presses, and heavy-duty gear assemblies |
| Delivery Conditions |
- Delivered heat-treated for mechanical stability and machinability - Options: As-forged, semi-machined, or stress-relieved per customer specifications |
| Testing & Inspection |
- Chemical Analysis via Spectrometry - Mechanical Testing: Tensile, Hardness, Impact - Non-Destructive Testing: Ultrasonic (UT), Magnetic Particle Testing (MT) - Dimensional inspection for concentricity, straightness, and step/diameter tolerances |
The production workflow for steel forgings is carefully managed:
material inspection → unloading → verification → preheating → forging → heat treatment → intermediate inspection → rough machining → NDT → final quality check → packaging → delivery.
Frequently Asked Questions (FAQs)
1. What forging weight range can you accommodate?
We produce forged parts ranging from 100 kg to 7,000 kg, suitable for a wide range of industrial applications, including heavy machinery and transmission components.
2. Do you provide heat treatment and machining?
Yes, our factory offers comprehensive in-house heat treatment, as well as both rough and precision machining, tailored to your project specifications.
3. Which industries rely on your forged components?
Our forged products are commonly used in wind energy, heavy machinery, port equipment, industrial transmissions, and other demanding sectors.
4. What is your typical production lead time?
5. Where is your factory located?
Our facility is situated in Changzhou City, Jiangsu Province, near Shanghai Port, ensuring efficient and reliable international shipping.
Request a Quote
Please provide your technical drawings and specifications. Our engineering team will review your requirements and deliver a customized quotation and solution promptly.
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