Application:	Heavy Duty Gearbox Transmission Components In Industrial Machinery	Origin Of Goods:	Changzhou, Jiangsu
Industry:	Free Forging & Open Die Forging	Forging Weight:	100kg\|100kg-7ton
Size:	According To The Drawings Provided By Customers	Resistance:	Corrosion And Wear
Product Type:	Forged Gear，Rough Machining Of Gears	Durability:	Durable
UT:	Optional Level ，Comprehensive Testing
Highlight:	forged alloy heavy duty gear , industrial machinery transmission gear , heavy duty gearbox forged component

Item	Details (Forged Alloy Gear for Heavy Duty Gearbox Transmission Components in Industrial Machinery)
Material Grades	- 42CrMo4, 20CrMo, 18CrNiMo7-6 alloy steels – selected for high torsional strength, impact resistance, and long-term durability under heavy load transmission conditions. - Materials optimized for resistance to wear, high torque demands, and fatigue in industrial machinery applications.
Forging Equipment	- Hydraulic Hammers: 5T, 8T, 12T - Open-die and closed-die forging technologies for large, high-torque gears used in industrial machinery such as crushers, mills, and heavy equipment gearboxes.
Manufacturing Process	Forging → Normalizing/Quenching & Tempering → Rough Machining → Gear Hobbing/Shaping → Heat Treatment (Carburizing/Induction Hardening) → Final Machining → Dimensional & Non-Destructive Inspection
Forging Ratio	≥ 3.5 — Ensures refined grain structure, high strength-to-weight ratio, and superior fatigue resistance for components exposed to heavy load cycles in industrial machinery.
Heat Treatment Options	- Carburizing + Quenching + Tempering for hardened teeth and a tough core - Induction hardening for targeted reinforcement of high-stress zones - Optional surface coatings for wear resistance and improved durability under severe mechanical loads.
Applications	- Gearboxes in heavy industrial machinery, including crushers, mills, presses, and conveyors - High-torque gear transmission systems for material handling, mining, and steel processing industries - Gears for large machinery drives requiring long service life and reliable torque transmission.
Process Compliance	Manufactured according to ISO or industry-specific standards (e.g., DIN, AGMA), ensuring quality control and performance under heavy-duty applications.
Delivery Conditions	- Heat treated and delivered either as rough-machined blanks or fully finished gears - Optional surface hardening and wear-resistant coatings available to ensure high performance in demanding industrial environments.
Testing & Inspection	- Chemical Composition Analysis using Spectrometer - Mechanical Property Testing: Yield Strength, Tensile Strength, Impact Toughness, Hardness - Non-Destructive Testing (NDT): Ultrasonic Testing (UT), Magnetic Particle Testing (MT), Surface Crack Detection - Dimensional and Gear Profile Inspection using precision gauges and gear measurement instruments.
Testing & Inspection	- Chemical Composition Analysis - Mechanical Properties: Yield Strength, Tensile Strength, Impact Toughness, Hardness - Non-Destructive Testing: UT, MT, Surface Crack Detection - Dimensional Accuracy and Gear Profile Inspection

Forged Alloy Gear For Heavy Duty Gearbox Transmission Components In Industrial Machinery

Forged Alloy Gear For Heavy Duty Gearbox Transmission Components In Industrial Machinery

Forged Alloy Gear For Heavy Duty Gearbox Transmission Components In Industrial Machinery

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Product Features

Applications

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