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Thông tin chi tiết sản phẩm:
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| Ứng dụng: | Máy móc hạng nặng | Kiểm soát chất lượng: | Siêu âm được kiểm tra (UT) & tính chất cơ học ， kích thước ， độ cứng |
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| Vật liệu: | 42crmo hoặc thành phần hóa học có thể tùy chỉnh | Quá trình sản xuất: | Ném, gia công thô |
| Độ cứng: | Tùy chỉnh theo yêu cầu của khách hàng | Bề mặt hoàn thiện: | Trơn tru |
| Điều trị nhiệt: | Ủ và ủ | Kích cỡ: | Tùy chỉnh theo bản vẽ |
Forged Blank Shafts for Heavy Machinery with High Strength and Wear Resistance
Our forged blank shafts are manufactured from premium alloy and carbon steels, providing exceptional mechanical strength, toughness, and wear resistance. Produced using advanced open-die forging and heat treatment processes, each shaft ensures uniform grain flow, dimensional accuracy, and long service life.
Key Features:
High mechanical strength and fatigue resistance
Precision forging with consistent grain structure
Heat-treated for enhanced hardness and durability
Available in customized sizes and material grades
Suitable for subsequent machining to meet specific application requirements
Applications:
These forged blank shafts are widely used in heavy machinery, wind turbines, mining equipment, hydraulic systems, and industrial drive assemblies, where reliable performance and long-term durability are essential.
| Item | Details |
|---|---|
| Product Name | Forged Blank Shafts for Heavy Machinery with High Strength and Wear Resistance |
| Material Grade | - Premium alloy steels: 42CrMo, 42CrMo4, 18CrNiMo7-6 - Optimized for mechanical strength, toughness, and long-term wear resistance in heavy-duty machinery applications |
| Forging Equipment | - Hydraulic Open Die Hammers: 5T, 8T, 12T - Designed for forging medium-to-large shafts with uniform directional grain flow for enhanced fatigue performance |
| Manufacturing Process | Raw Material Inspection → Open Die Forging → Heat Treatment (Normalizing or Quenching + Tempering) → Rough or Precision Machining → Ultrasonic Testing (UT) → Dimensional Verification |
| Forging Ratio | ≥ 3.0 — Ensures consistent fiber alignment, superior stress distribution, and high durability under dynamic and cyclic loads |
| Applications | - Drive shafts, transmission shafts, and axles in heavy machinery - Hydraulic cylinder shafts and press machine spindles - Shafts for mining, construction, and port handling equipment |
| Heat Treatment Options | - Quenched + Tempered (Q+T): Maximum strength and wear resistance for finished shafts - Normalized + Tempered (N+T): For semi-finished shafts ready for further machining |
| Testing & Inspection | - Chemical Analysis: Spectrometry-certified - Mechanical Tests: Tensile, Impact, Hardness - Ultrasonic Testing (UT): Internal soundness check - Dimensional Control: Outer/inner diameters, concentricity, straightness - Metallography: Grain structure and heat treatment validation |
| Value-Added Services | - Machined bores, keyways, splines per drawing - Anti-corrosion and export-ready packaging - Support for DDP or CIF delivery to global heavy machinery sites |
The steel forging manufacturing process follows a strict sequence:
incoming material inspection → unloading → quality verification → preheating → forging → heat treatment → intermediate inspection → rough machining → non-destructive testing → final inspection → packaging → shipment.
1. What is your forging weight range?
We manufacture forged components from 100 kg up to 7,000 kg, ideal for heavy-duty shafts, crane wheels, and trolley hubs.
2. Do you provide heat treatment and machining?
Yes, our facility offers full in-house heat treatment along with both rough and precision machining based on customer requirements.
3. Which industries use your forged blanks?
Our forged products are widely applied in wind power, heavy machinery, port handling equipment, and industrial transmission systems.
4. What is the typical production lead time?
In stock: About 30 days
Custom orders: 40–45 days depending on material and specifications
5. Where is your factory located?
Our production facility is in Changzhou City, Jiangsu Province, near Shanghai Port, ensuring fast and convenient shipping worldwide.
Please share your technical drawings and specifications with us. Our engineering team will review your requirements and provide a personalized quotation and solution promptly.
Người liên hệ: Mrs. Mia Liu
Tel: 0086-18706127868
