Product Details:
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Application: | Wind Turbine Forged Gears | Heat Treatment Method: | Normalizing And Tempering |
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Surface Treatment: | Removal Of Oxide Scale | Weight: | 100-7000KG |
Hardness: | Customized | Material: | 18CrNiMo7-6 |
UT: | Optional Level | Color: | Original |
Highlight: | High Strength Forged Gear,Forged Gear 18CrNiMo7-6,Planetary Gear Customized Alloy |
High-Strength Planetary Gear 18CrNiMo7-6 or Customized Alloy Steel. Our forged gears are specially engineered for wind turbine gearboxes planetary gear , where maximum strength, durability, and precision are critical. Manufactured from 18CrNiMo7-6 or other custom-specified alloy steels, these gears offer outstanding hardness, wear resistance, and fatigue strength under high torque and long-term cyclic loading.
With advanced forging processes and strict quality control, we deliver components with refined grain structure, excellent internal soundness, and optimized mechanical properties for heavy-duty applications in the wind power industry.
Product Name | High-Strength Wind Turbine Forged Gears 18CrNiMo7-6 or Customized Alloy Steel |
Material | 18CrNiMo7-6 |
Forging Equipment | 5 TON, 8 TON, 12 TON Hydralic hammer |
Apply for | Wind Turbine Forged Gears |
Manufacturing Process | Forging+heat treatment+rough machining |
Forging ratio | ≥ 3.0 — Promotes directional grain flow, ensuring excellent load-bearing capacity and fatigue resistance in metallurgical applications |
Delivery terms | Rough machining,normalizing and tempering for enhanced mechanical properties- Stress relief treatment to ensure dimensional stability |
Test equipment | Spectrograph, UT device, tensile and impact test machine, metalloscope,external micrometer, bore dial indicator, hardness testing device and so on. |
Service | Our service included the forging, process, heat treatment, package, local logistics, customers clearance and maritime transport. We took the customer’s requirements as the principal thing, and pay attention on the products quality. |
Features:
High core strength and good toughness
Excellent wear and fatigue resistance
Suitable for high-load applications in harsh environments
Heat treatment by normalizing and temperin to optimize structure and performance
Stable mechanical properties and extended service life
Function:
This gear is a key transmission component in wind turbines, used to convert and regulate rotary motion to efficiently transmit mechanical power. Its role directly affects the efficiency and reliability of turbines in wind power generation systems.
Competitive advantages:
Customized production ensures compatibility with specific gearbox designs
Excellent quality control over chemical composition and microstructure
Extensive experience in highly loaded wind turbine components
Fully traceable and compliant with international standards
Reliable supplier to major renewable energy equipment manufacturers
Process flow:
raw material inspection → unloading → inspection → preheating → forging → heat treatment → inspection → rough machining → non-destructive testing → inspection → packaging → delivery.
Frequently Asked Questions (FAQs)
What is your forging capacity in terms of weight?
We manufacture forged components with unit weights ranging from 100 kg up to 7000 kg.
Do you offer heat treatment and machining services?
Yes. We provide complete in-house heat treatment, as well as both rough and precision machining based on your requirements.
Which industries do you typically serve?
Our forged products are widely used in wind power, heavy industrial machinery, port handling equipment, and gearbox transmission systems, among others.
What are your standard production lead times?
In stock: Approximately 30 days
Made to order: Typically 40 to 45 days, depending on complexity and volume
Where is your manufacturing facility located?
We are based in Changzhou City, close to Shanghai. Shipments are typically handled through Shanghai Port for convenient global logistics.
Waiting for your inquiry.
Contact Person: Mrs. Kanas Wen
Tel: 0086-18706127868