Customized Production Of Cylindrical, Shaft, Gear Or Block Alloy Steel Forgings

Customized production of cylindrical, shaft, gear or block alloy steel forgings. We offer customized production of forged alloy steel components in a wide range of shapes, including cylindrical blanks, forged shafts, gear blanks, and rectangular or square blocks. Each forging is tailored to meet your precise specifications in terms of size, material grade, mechanical performance, and surface condition.

Using advanced open die and closed free forging techniques, we produce alloy steel forgings with excellent internal soundness, grain flow orientation, and metallurgical integrity—ready for subsequent machining and heat treatment.

Available Shapes:

• Cylindrical forgings: solid round bars or hollow cylinders

• Forged shafts: straight, stepped, or spline shafts

• Gear blanks: round discs with or without hubs, pre-machined or rough

• Block forgings: rectangular, square, or custom-shaped blocks for heavy-duty applications

Material Grades (examples):

• 42CrMo / 42CrNiMo / 18CrNiMo7-6 – high-strength alloy steels for mechanical parts

• 20CrMnTi  – carburizing and quenching steels for gears

Key Features:

• Custom forging weight range: 100 KG to 7000 KG

• Superior mechanical properties after heat treatment

• Uniform internal structure, no porosity or segregation

• 100% ultrasonic tested, with optional third-party inspection 

• CNC pre-machining and surface treatment available upon request

Applications:

• Wind power equipment (shafts, gear blanks)

• Heavy machinery and transmission systems

• Mining, port, and oilfield equipment

• Power generation and shipbuilding industries

• Hydraulic systems and pressure equipment

The steel forgings production flow:

Raw material steel ingot into warehouse(test the chemical composition) → Cutting→ Heating(Furnace temperature test) → Heat treatment after forging(Furnace temperature test) Discharge the furnace(blank inspection)→ Machining→ Inspection(UT,MT,Visal dimension, hardness)→ QT→ Inspection(UT, mechanical properties, hardness, grain size)→ Finish machining→ Inspection (dimension)→ Packing and Marking(steel stamp, mark)→ Storage Shipment.

Frequently Asked Questions (FAQs)

1. What is the typical weight spectrum of the forged components you manufacture? Our forging capabilities encompass a range of components weighing from 100 kilograms up to 7 metric tons.

2. Do you handle downstream processing such as thermal treatment and material removal? Indeed, we provide comprehensive in-house services for heat treatment, encompassing both preliminary and final machining operations.

3. Which industrial sectors are the primary beneficiaries of your forged products? We cater to a diverse array of critical industries, including wind power generation, heavy machinery manufacturing, port infrastructure, power transmission systems, and various others.

4. What are the typical timeframes for the completion and dispatch of orders? For items readily available in our inventory, the standard lead time is approximately 30 days. For custom-manufactured orders, the timeframe generally spans 40 to 45 days.

5. Could you provide information on the geographical location of your manufacturing facility and shipping hub? Our production plant is situated in Changzhou City, strategically located near Shanghai, and we utilize the Port of Shanghai for our shipping logistics.

Request a Quotation

To receive a tailored price assessment and a comprehensive engineering solution designed to meet your specific needs, please forward your detailed technical drawings and requirements to our dedicated team. Our experienced engineers will promptly review your submission and provide you with a professional quotation and a suitable solution.