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Product Details:
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| Surface Treatment: | Heat Treatment,Removal Of Oxide Scale Or Customized | Material: | 42CrMo4, 20CrMnTi Or Customized |
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| Weight: | 100 KG-7 TON | Type: | Free Forging |
| Application: | Output Shafts In Industrial Gear Reducers, Rolling Mills, Cement Drives, And Mixers - Main Drive Shafts For Mining Conveyors And Metallurgical Processing Units - Rotational Components Operating Under High Torque And Cyclical Loads | Oem/Odm: | Available |
| Surface Finish: | Removal Of Oxide Scale Or Customized | Lead Time: | Negotiable |
| Highlight: | stacker systems free forging,port free forged,port free forging |
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Forged Trolley Wheel Free Forging for Heavy-Duty Port Crane and Stacker. Systems is a high-strength forged component engineered for repetitive load-bearing and rolling operations in harsh port and industrial environments. Manufactured from premium alloy or carbon steel grades such as 42CrMo4, these wheels are designed for exceptional surface hardness, impact resistance, and fatigue life—ideal for cranes operating under frequent start-stop cycles and lateral stress.
With precision open-die forging and heat treatment processes, each wheel achieves uniform grain structure and dimensional integrity. Forged profiles can include integrated flanges, bores, and customized tread geometries to meet the operational demands of gantry cranes, bridge cranes, RTGs, container stackers, and rail-guided systems.
Key Features:
Superior fiber grain flow and dense internal structure for enhanced durability
High surface hardness with a tough core for long service life under heavy loads
Capable of integral forging of flanges, hubs, and bore sections to ensure concentricity
Supports various heat treatment options such as normalizing, quenching & tempering, and surface hardening
Common Types:
Flanged forged wheels for guided rail operations (e.g., RTG and gantry cranes)
Non-flanged wheels for unguided rolling systems
Solid or hollow designs, depending on load and weight optimization needs
| Item | Details |
|---|---|
| Product Name | Forged Trolley Wheel Free Forging for Heavy-Duty Port Crane and Stacker Systems |
| Material Grades | - High-strength alloy steels: 42CrMo4 - Carbon steels: 45#- Excellent wear resistance, surface hardness, and impact toughness for repetitive rolling in port environments |
| Forging Equipment | - Hydraulic hammers: 5T / 8T / 12T- 3600T open-die forging press for large-diameter solid and hubbed wheel forgings- Supports integral forging of wheel tread, flange, and bore |
| Manufacturing Process | Hot Forging → Normalizing / Quenching + Tempering → Ultrasonic Testing → Rough / Semi-Finish Machining → Dimensional & Surface Inspection |
| Forging Ratio | ≥ 3.0 — Promotes directional grain flow for enhanced fatigue strength and structural integrity under cyclic rolling loads |
| Applications | - Trolley wheels for port gantry cranes, RTGs, and ship-to-shore cranes- Travel wheels for container stackers, yard trolleys, and industrial transfer carts- Suitable for rail-mounted and rubber-tyred crane systems |
| Heat Treatment Options | - Quenched + Tempered for high hardness and core toughness- Normalizing for grain refinement and dimensional control- Optional stress relieving before finish machining |
| Testing & Inspection | - Chemical: Spectrometer-controlled alloy analysis- Mechanical: Hardness, tensile, yield strength, impact testing (longitudinal & transverse)- Ultrasonic (UT): 100% flaw detection across wheel volume- Dimensional: Tread concentricity, flange thickness, bore tolerance, roundness |
| Value-Added Services | - Pre-machining: flange surfaces, bores, keyways, and tread profiles- - Full material traceability: heat number, forging batch, inspection certification |
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Contact Person: Mrs. Mia Liu
Tel: 0086-18706127868