20CrMnTi 18CrNiMo7-6 Forged Alloy Steel Blanks For Gear|shaft Blanks

20CrMnTi 18CrNiMo7-6 Forged Alloy Steel Blanks For Gear|shaft Blanks. We produce high-quality forged alloy steel blanks made from 20CrMnTi and 18CrNiMo7-6, specifically designed for the production of gears and shafts used in heavy-duty mechanical systems. These blanks are forged to provide excellent toughness, wear resistance, and core strength, making them ideal for further machining into precision transmission components.

Material Grades:

• 20CrMnTi – A carburizing steel widely used for gears and transmission parts. It provides excellent surface hardness after heat treatment, with good core toughness and fatigue resistance.

• 18CrNiMo7-6 – A premium alloy steel with deep hardenability and outstanding performance in demanding gear and shaft applications. Offers high load capacity and long service life after carburizing and quenching.

Product Types:

• Gear blanks – forged round discs or hubs ready for gear cutting

• Shaft blanks – cylindrical or stepped shafts forged to near-net shape

• Custom shapes – according to drawing or specification

Key Features:

• Weight range: 50KG – 3000KG

• Precision forging with continuous fiber orientation

• Heat treatment options: normalizing, quenching & tempering, or carburizing

• Available in as-forged, rough machined, or pre-machined condition

• 100% Ultrasonic Testing (UT) and MPI to ensure internal soundness

• Mechanical and chemical test reports provided upon delivery

Applications:

• Automotive and truck gearboxes

• Wind turbine transmissions

• Heavy-duty machinery drive shafts and gear systems

• Mining and construction equipment

• Industrial gear reducers and couplings

The steel forgings production flow:

Raw material steel ingot into warehouse(test the chemical composition) → Cutting→ Heating(Furnace temperature test) → Heat treatment after forging(Furnace temperature test) Discharge the furnace(blank inspection)→ Machining→ Inspection(UT,MT,Visal dimension, hardness)→ QT→ Inspection(UT, mechanical properties, hardness, grain size)→ Finish machining→ Inspection (dimension)→ Packing and Marking(steel stamp, mark)→ Storage Shipment.

Frequently Asked Questions (FAQs)

1. What is the typical weight spectrum of the forged components you manufacture? Our forging capabilities encompass a range of components weighing from 100 kilograms up to 7 metric tons.

2. Do you handle downstream processing such as thermal treatment and material removal? Indeed, we provide comprehensive in-house services for heat treatment, encompassing both preliminary and final machining operations.

3. Which industrial sectors are the primary beneficiaries of your forged products? We cater to a diverse array of critical industries, including wind power generation, heavy machinery manufacturing, port infrastructure, power transmission systems, and various others.

4. What are the typical timeframes for the completion and dispatch of orders? For items readily available in our inventory, the standard lead time is approximately 30 days. For custom-manufactured orders, the timeframe generally spans 40 to 45 days.

5. Could you provide information on the geographical location of your manufacturing facility and shipping hub? Our production plant is situated in Changzhou City, strategically located near Shanghai, and we utilize the Port of Shanghai for our shipping logistics.

Request a Quotation

To receive a tailored price assessment and a comprehensive engineering solution designed to meet your specific needs, please forward your detailed technical drawings and requirements to our dedicated team. Our experienced engineers will promptly review your submission and provide you with a professional quotation and a suitable solution.