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Large Open Die Forging Shafts For Heavy Duty Transmission And Power Generation Equipment

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Large Open Die Forging Shafts For Heavy Duty Transmission And Power Generation Equipment

Large Open Die Forging Shafts For Heavy Duty Transmission And Power Generation Equipment
Large Open Die Forging Shafts For Heavy Duty Transmission And Power Generation Equipment Large Open Die Forging Shafts For Heavy Duty Transmission And Power Generation Equipment Large Open Die Forging Shafts For Heavy Duty Transmission And Power Generation Equipment

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Détails sur le produit:
Lieu d'origine: Changzhou, Chine
Nom de marque: Tiangong
Certification: ISO9001, ISO14001,ISO45001
Numéro de modèle: TG-207
Conditions de paiement et expédition:
Quantité de commande min: 1
Prix: USD1000-USD2000/piece
Détails d'emballage: PALETTE
Délai de livraison: 30 jours
Conditions de paiement: T / t
Capacité d'approvisionnement: 56000 tonnes par an

Large Open Die Forging Shafts For Heavy Duty Transmission And Power Generation Equipment

description de
Traitement thermique: QT ou personnalisable Paquet de transport: Palette ou personnalisable
Usinage: Marteaux hydrauliques: 5T, 8T, 12T et plus Finition de surface: Huile lisse ou anti-rust
Avantages: Haute résistance, excellente résistance à la fatigue, propriétés mécaniques améliorées et plus Taper: Forge de déménagement ouvert et forgeage gratuit
Matériel: Acier au carbone Acier allié Appliquer: Roues de machines à port de grue pour une charge élevée industrielle

Large Open Die Forging Shafts for Heavy Duty Transmission and Power Generation Equipment

Our large open die forging shafts are engineered for exceptional strength, toughness, and dimensional stability. Produced from high-quality alloy and carbon steels, these shafts undergo precision forging and controlled heat treatment to ensure superior mechanical properties such as high load-bearing capacity, resistance to fatigue, and excellent durability under demanding conditions.

Product Features:

  • Manufactured through advanced open die forging to achieve fine-grained, dense internal structure

  • High mechanical strength and fatigue resistance for heavy-duty operation

  • Available in customized sizes, materials, and heat treatment conditions to meet specific project requirements

  • Strict non-destructive testing (UT, MPI) and dimensional inspections to ensure product reliability

Application Fields:
These forged shafts are widely used in:

  • Heavy-duty transmission systems in industrial machinery

  • Wind power generation equipment

  • Marine propulsion and shipbuilding components

  • Mining, metallurgical, and petrochemical machinery

  • Large gear drives and rotating equipment in power plants

By choosing our forged shafts, customers gain components that deliver long-term reliability and performance in the world’s most demanding industrial applications.


Item Details
Product Name Large Open Die Forging Shafts for Heavy Duty Transmission and Power Generation Equipment
Material Grades - Alloy steels (42CrMo4, 18CrNiMo7-6, 30CrNiMo8) with high tensile strength and toughness - Carbon steels (35#, 45#) for general industrial shaft applications - Custom material grades available based on project requirements
Forging Equipment - Hydraulic Hammers: 5T, 8T, 12T - Open die forging presses up to 4,500T for long and large-diameter shafts - Precision heat treatment furnaces ensuring uniform properties along shaft length
Manufacturing Process Raw Material Verification → Heating → Open Die Forging → Controlled Heat Treatment → Straightening & Rough Machining → Non-Destructive Testing (UT/MPI) → Finish Machining (if required) → Dimensional & Surface Inspection → Packaging → Delivery
Forging Ratio ≥ 3.5 — Guarantees uniform fiber flow, refined grain structure, improved toughness, and superior fatigue strength for long-service shafts
Applications - Transmission shafts in wind turbines and heavy machinery - Generator shafts and turbine rotors in power plants - Marine propulsion shafts for shipbuilding - Industrial drive shafts for metallurgical and petrochemical equipment
Delivery Conditions - Quenched and Tempered for high strength, hardness, and impact resistance - Available in normalized, rough-machined, or fully finished condition depending on customer specifications
Testing & Inspection - Optical Spectrometry for chemical composition - Mechanical Testing: Tensile, Yield, Impact, Hardness - Non-Destructive Testing: UT, MPI to ensure defect-free integrity - Dimensional Accuracy Inspection with precision measurement tools


Large Open Die Forging Shafts For Heavy Duty Transmission And Power Generation Equipment 0

Steel Forging Workflow (Simplified)


Raw material verification → Section cutting → Uniform preheating under controlled temperature → Open die forging followed by heat treatment → Preliminary quality check of forged blanks → Rough machining for dimensional shaping → Non-destructive testing (UT/MT) and hardness measurement → Quenching and tempering for mechanical strength → Comprehensive final inspection → Precision finish machining → Product identification, marking, and protective packing → Warehousing and delivery to customer

Large Open Die Forging Shafts For Heavy Duty Transmission And Power Generation Equipment 1

Frequently Asked Questions (FAQs)

  1. What is the typical weight capacity of your forgings?
    We produce forgings ranging from approximately 100 kg up to 7,000 kg, making them suitable for medium-scale projects as well as large, heavy-duty equipment.

  2. Can you also perform heat treatment and machining?
    Absolutely. Our facility is fully equipped for complete thermal treatment, and we can deliver forgings in either rough-machined condition or as fully finished components based on customer needs.

  3. Which markets or industries rely on your products?
    Our forged components are widely applied in wind power, construction and mining machinery, port cranes, marine equipment, and high-load power transmission systems.

  4. How long is the production lead time?

  • Standard parts in stock: Approx. 30 days

  • Customized production: Normally 40–45 days, subject to material availability and machining requirements

  1. Where is your factory located?
    Our production base is situated in Changzhou, Jiangsu Province, only a short distance from Shanghai, with international shipments handled via Shanghai Port.

Request a Quotation
Kindly provide your drawings and technical requirements. Our engineering team will promptly assess your project and offer a detailed quotation along with optimized forging solutions.

Coordonnées
Changzhou Tiangong Forging Co., Ltd.

Personne à contacter: Mrs. Mia Liu

Téléphone: 0086-18706127868

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