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商品の詳細:
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| 材料: | 42CrMo4、18CrNiMo7-6、20CrMo、20CrMnMoなど | 形: | 図面によると、カスタマイズ可能 |
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| 耐食性: | はい、表面に防錆油を塗布します | カスタマイズオプション: | 利用可能 |
| サイズ: | カスタマイズ可能 | 耐久性: | 耐摩耗性 |
| 精度: | 要求どおり | 使用法: | オフショア掘削装置 |
| ハイライト: | forged shaft marine propulsion,marine coupling assembly shaft,forged shaft with warranty |
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Forged Shaft for Marine Propulsion System Coupling Assemblies
This forged shaft is specially designed for marine propulsion system coupling assemblies, delivering high reliability, excellent mechanical strength, and long-term stability under harsh offshore operating conditions. Produced through precision forging and controlled heat-treatment processes, each shaft provides superior internal soundness, enhanced fatigue resistance, and consistent dimensional accuracy, ensuring smooth and efficient power transmission in marine environments.
Product Features
High Torsional Strength and Load Capacity – Forged alloy steel construction provides exceptional resistance to torsional stress and shock loads during propulsion transmission.
Superior Fatigue and Impact Resistance – Optimized forging structure and quenching/tempering treatment ensure durability in continuous marine operation.
Precision Machining Accuracy – Tight machining tolerances guarantee precise alignment with propulsion couplings and stable rotational performance.
Material Options – Available in 42CrMo, 20CrMo, 18CrNiMo7-6, or customized marine-grade alloy steels depending on propulsion system requirements.
Corrosion-Resistant Solutions – Optional surface treatments and corrosion-resistant materials are offered to enhance performance in seawater environments.
Applications
Marine propulsion system coupling shafts for cargo vessels, commercial ships, and offshore service vessels
Power transmission assemblies in tugboats, bulk carriers, and marine engineering equipment
Drive-line components in continuous-duty propulsion systems requiring stable torque transfer and long service life
This forged shaft is an ideal choice for shipbuilders and marine equipment manufacturers seeking high-performance, long-lasting propulsion components capable of operating reliably under heavy mechanical loads and challenging marine conditions.
| Item | Details (Forged Shaft for Marine Propulsion System Coupling Assemblies) |
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| Available Materials | 42CrMo4, 20CrMo, 18CrNiMo7-6, customized marine-grade alloy steels — selected for high torsional strength, corrosion resistance, and long-term stability in offshore propulsion systems. |
| Forging Equipment | Open-die hydraulic hammers: 5T / 8T / 12T — ideal for long, stepped, or spline shafts, achieving directional grain flow for superior fatigue performance and shock resistance. |
| Application Field | Designed for marine propulsion coupling assemblies in cargo vessels, offshore support vessels, tugboats, bulk carriers, and marine engineering equipment — ensuring reliable torque transmission in high-humidity and saltwater environments. |
| Manufacturing Process | Forging → Heat Treatment (Quenching + Tempering or Normalizing) → Rough Machining → Precision Machining (if required) → Straightening → Stress Relief → Dimensional and Surface Inspection — ensuring stability, concentricity, and accurate coupling fit. |
| Forging Ratio | ≥ 3.0 — enhances grain refinement, improves torsional endurance, and provides long service life under continuous marine propulsion loads. |
| Delivery Condition | Delivered as rough-machined or fully machined shafts, with optional anti-corrosion coatings, induction hardening, and marine-grade surface protection. |
| Testing & Inspection | Full inspection including chemical analysis, ultrasonic testing (UT), magnetic particle testing (MT), mechanical tests (tensile, impact), hardness checks, runout measurement, and coupling-end dimensional verification. |
| Integrated Services | End-to-end solutions from forging, heat treatment, precision machining, NDT inspection, anti-corrosion protection, packaging, and port-side delivery — fully compliant with marine industry standards and customer requirements. |
Steel Forging Manufacturing Process
Material certification and verification → safe handling and categorized storage → preliminary quality screening → uniform heating to optimal forging temperature → precision open-die or closed-die forging → strength-enhancing quenching and tempering → intermediate inspection to confirm internal soundness → rough machining to achieve near-net shape → full non-destructive examination→ final dimensional inspection and quality validation → corrosion-preventive packaging → dispatch to the customer.
Frequently Asked Questions (FAQs)
Q1: What is the typical weight capacity of your forged products?
We produce steel forgings from roughly 100 kg up to 7,000 kg, covering a broad spectrum of applications—from mid-sized industrial components to large, heavy-load engineered parts.
Q2: Do you offer complete heat treatment and machining capabilities in-house?
Absolutely. All major heat-treatment operations—such as normalizing, quenching, and tempering—are performed within our facility. We also provide rough machining and high-precision finish machining, ensuring each component meets the required tolerances and performance criteria.
Q3: Which sectors primarily utilize your forged components?
Our products are widely supplied to the wind power industry, mining and construction machinery, material-handling systems, heavy power-transmission assemblies, marine equipment, and other demanding fields that rely on high-strength forged parts.
Q4: What are your standard production lead times?
Regular or repeat-order items: approximately 30 days
Customized or engineered forgings: typically 40–45 days, depending on steel grade, dimensions, and machining difficulty
Q5: Where is your production facility located?
Our manufacturing plant is situated in Changzhou, Jiangsu Province, with convenient access to Shanghai Port, enabling fast, reliable export logistics for global customers.
Request a Quote
Please share your technical drawings and performance requirements. Our engineering team will conduct a detailed evaluation and provide a tailored quotation along with professional technical support.
コンタクトパーソン: Mrs. Mia Liu
電話番号: 0086-18706127868
