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제품 상세 정보:
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| 재료: | 42CrMo4, 18CrNiMo7-6 등 중국 등급 강 | 열처리: | 정규화 및 템퍼링, 사용자 정의 가능 |
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| 관용 을 형성 하는 것: | 그림에 따르면 사용자 정의 가능 | 테스트: | 인장 충격 금속 통계 비파괴 테스트 등 |
| 경도: | 맞춤형 | 적용하다: | 오버헤드 크레인 트롤리 작동 메커니즘 구성 요소 |
| ut: | 중국 또는 맞춤형 수준 | ||
| 강조하다: | forged crane wheel for overhead crane,crane trolley running mechanism wheel,overhead crane forged wheel component |
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The Forged Crane Wheel for Overhead Crane Trolley Running Mechanism Components is engineered for demanding lifting environments where high load capacity, stable operation, and long service life are essential. Manufactured from premium alloy steels and produced through precision open-die forging, each wheel provides exceptional resistance to wear, deformation, and impact stress. Its refined grain structure and controlled heat treatment ensure superior mechanical performance and reliable stability during continuous trolley movement.
High-Strength Forged Structure: Open-die forged to achieve refined grain flow, providing excellent load-bearing capability and fatigue resistance.
Exceptional Wear Resistance: Special alloy steel composition and controlled quenching and tempering deliver long-lasting durability under high-frequency rolling conditions.
Precision Machining Accuracy: Machined to tight tolerances to ensure smooth trolley operation, reduced vibration, and minimal track wear.
Custom Profiles Available: Ready for custom groove shapes, hardness zones, or surface treatments based on specific crane designs.
Enhanced Impact Toughness: Optimized heat treatment guarantees stable performance against sudden load changes and operational shocks.
Overhead Crane Trolley Running Mechanisms in workshops, heavy fabrication plants, and steel mills
Industrial Lifting Equipment requiring precise motion control and high load stability
Material Handling Systems in production lines, assembly shops, and logistics centers
Harsh Operating Environments where durability, reliability, and extended service life are critical
| Item | Details (Forged Crane Wheel for Overhead Crane Trolley Running Mechanism Components) |
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| Material | High-performance alloy steels such as 42CrMo4, 18CrNiMo7-6, or customer-specified grades — engineered for superior wear resistance, uniform hardness, and excellent impact toughness, ideal for trolley wheel operation under heavy loads. |
| Forging Capability | Hydraulic hammers and open-die presses (5T / 8T / 12T) — capable of producing dense, high-strength forged wheels with optimized grain flow for reliable, continuous trolley movement. |
| Primary Application | Designed for overhead crane trolley running systems, including workshop cranes, steel mill cranes, gantry-type overhead cranes, and bridge cranes where accurate rolling, load stability, and smooth operation are critical. |
| Manufacturing Process | Free forging → Controlled quenching and tempering → Rough machining → Optional precision finishing → Stress relief → Final dimensional inspection — ensures optimal rolling performance, structural integrity, and long-term service life. |
| Forging Ratio | ≥ 3.0 — promotes uniform fiber orientation, enhances hub and tread strength, and improves fatigue resistance under repetitive start/stop cycles and continuous trolley operation. |
| Delivery Condition | Supplied quenched and tempered; available as near-finished blanks or fully machined crane wheels ready for direct installation on trolley assemblies. |
| Inspection & Testing | Comprehensive quality control including OES chemical analysis, ultrasonic testing (UT), magnetic particle inspection (MT), hardness checks, tensile & impact testing, and precision dimensional measurement to ensure safe, defect-free performance. |
| Service Package | Full turnkey solution including forging, heat treatment, machining, NDT testing, dimensional verification, protective anti-corrosion packaging, and logistics support — tailored for overhead crane manufacturers and industrial lifting system integrators. |
Steel Forgings Manufacturing Process
Material inspection → careful unloading and systematic storage → initial quality check → controlled preheating to forging temperature → precision open-die or closed-die forging → heat treatment (quenching and tempering) for optimal mechanical properties → in-process evaluation of structural integrity → rough machining as needed → non-destructive testing (UT, MT, etc.) for internal and surface defects → final dimensional and quality verification → protective packaging → shipment to customer.
Frequently Asked Questions (FAQs)
Q1: What size and weight ranges do your forged components cover?
We produce forged parts from 100 kg up to 7,000 kg, suitable for medium-sized machinery as well as large industrial equipment requiring precise dimensions and high structural strength.
Q2: Do you provide in-house heat treatment and machining?
Yes. All heat treatment is conducted internally, and components can be supplied either as rough-machined blanks or fully finished parts. Advanced CNC machining ensures every component meets exact customer specifications.
Q3: Which industries use your forged products?
Our forgings are widely applied in wind energy, overhead and gantry cranes, material handling systems, construction and mining machinery, and high-performance power transmission applications.
Q4: What are the typical lead times for production?
Standard or stocked items: approximately 30 days
Custom or non-standard components: usually 40–45 days, depending on material, size, and machining or heat treatment complexity
Q5: Where is your manufacturing facility located?
We are located in Changzhou, Jiangsu Province, China, near Shanghai, allowing efficient logistics and international shipping via Shanghai Port.
담당자: Mrs. Mia Liu
전화 번호: 0086-18706127868
