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Product Details:
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| Size: | As Drawing | Application: | Blast Furnace Bell Gear Ball Mill Gear |
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| Section Shape: | Customizable | Secondary Or Not: | Non-secondary,No,we Are New Product |
| Material: | Carbon Steel,Q195/Q215/Q235/Q345,35#,45# | Surface: | Customers't Requirement,smooth,sand Blast |
| Utstandard: | Customizable | Oem/Odm: | Available |
| Highlight: | forging mild steel q345,blast furnace carbon steel forging,carbon steel forging mild steel |
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Carbon Steel Forgings For Blast Furnace Bell Gear Ball Mill Gear. We manufacture heavy-duty carbon steel forgings engineered for use in blast furnace bell gears and ball mill gears. These components are critical for high-load, continuous-operation environments such as metallurgy and mining industries, where strength, durability, and dimensional stability are essential.
Material Options:
C45 / C50 – Medium carbon steel with excellent tensile strength and wear resistance
Q235 / Q275 – Low carbon steel options for structural integrity and cost-efficiency
Other carbon steel grades available on request, based on application requirements
Product Types:
Bell gear forgings for blast furnace charging systems
Large gear blanks or semi-finished gears for ball mills
Customized round, ring, and disc-shaped forgings according to client drawings
Key Features:
Weight range: 100 – 7000 KG
Forged with uniform grain flow and refined internal structure
Heat treatment options: normalizing, tempering
Delivered in as-forged, rough-machined, or pre-machined condition
100% Ultrasonic Testing (UT) and MPI
Mechanical test and material certificate provided with each order
Applications:
Steel plant equipment (blast furnaces, converter charging systems)
Mining and mineral grinding machinery (ball mills, rotary kilns)
Other gear-driven heavy machinery requiring large-diameter, high-strength gear components
Manufacturing Capabilities:
Advanced open-die and ring forging equipment
In-house heat treatment & machining workshop
ISO-certified quality control system
Support for OEM & custom designs
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Item
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Details
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Product Name
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100–7000KG Alloy Steel Forging Shaft for Wind Turbine Main Drive
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Material Grades
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- Our primary alloy is 42CrMo4, a high-performance steel renowned for its exceptional strength, superior toughness, and outstanding resistance to wear. Specifically chosen for demanding applications, it excels in metallurgical equipment components facing heavy loads and significant stress.
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Forging Equipment
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- Hydraulic hammers: 5T / 8T / 12T- Large open-die forging press with core boring capability- Near-net shape forging for components with complex geometries
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Manufacturing Process
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Hot Forging → Intermediate Heat Treatment → Optional Core Boring / Drilling →Rough / Semi-Finish Machining → UT & Dimensional Inspection
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Forging Ratio
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≥ 3.0 — Promotes directional grain flow, ensuring excellent load-bearing capacity and fatigue resistance in metallurgical applications
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Applications
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- Blast Furnace Bell Gear Ball Mill Gear
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Heat Treatment Options
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- Normalizing and tempering for enhanced mechanical properties- Stress relief treatment to ensure dimensional stability
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Testing & Inspection
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- Chemical: Spectrometer-controlled composition analysis- Mechanical: Hardness, tensile, yield, impact toughness- Ultrasonic (UT): Multi-angle flaw detection, including bore zone- Dimensional: Length, diameter, straightness, concentricity
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Value-Added Services
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- Bespoke Designs for Metallurgical Applications with Simplified Assembly: We specialize in creating custom geometric forms that precisely address the needs of various metallurgical equipment. To expedite integration, components are supplied with pre-machined surfaces. Laser marking guarantees individual part identification and complete material and production traceability.
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Contact Person: Mrs. Mia Liu
Tel: 0086-18706127868