Custom Upper Drive Shaft For Wind Power, Port Machines, And Gearboxes – 100-7000kg. We specialize in custom-forged steel components upper driver shaft designed for critical applications in the wind power, port machinery, and industrial gearbox sectors. With forging weights ranging from 100 kg to 7000 kg, we offer tailored solutions that meet demanding mechanical and dimensional requirements.
Manufactured from high-performance carbon and alloy steels—including 42CrMo, 35#, 18CrNiMo7-6, and 45#—our forgings ensure superior strength, impact resistance, and long service life under heavy loads and harsh environments.
Our advanced forging processes, combined with rough or precision machining and optional heat treatment, deliver components that are ready for integration into your critical assemblies.
| Material |
35#
45#
20CrMnTi
20CrMnMo
18CrNiMo7-6
42CrMo |
| Forging Equipment |
5 TON, 8 TON, 12 TON Hydralic hammer |
| Apply for |
Wind Power, Port Machines, And Gearboxes |
| Manufacturing Process |
Forging+heat treatment+rough machining |
| Forging ratio |
≥3 |
| Delivery terms |
Rough machining(N+T) |
| Test equipment |
Spectrograph, UT device, tensile and impact test machine, metalloscope,external micrometer, bore dial indicator, hardness testing device and so on. |
| Service |
Our service included the forging, process, heat treatment, finish machining, package, local logistics, customers clearance and maritime transport. We took the customer’s requirements as the principal thing, and pay attention on the products quality. |
Key Material Advantages of Our Forged Gear Shafts:
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Exceptional Strength: Engineered to endure high torque and heavy operational loads without bending or failure.
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Excellent Machinability: Designed for ease of processing, enabling precise machining and streamlined manufacturing efficiency.
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Low Notch Sensitivity: Reduced vulnerability to stress concentrations helps prevent early fatigue or cracking in high-stress zones.
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Optimized for Heat Treatment: Capable of achieving superior mechanical properties through various heat treatment processes, ensuring wear and fatigue resistance.
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Superior Wear Resistance: Built to deliver long-term performance and minimal wear, even in harsh and continuous-duty applications.
The steel forgings production flow:
Raw material steel ingot into warehouse(test the chemical composition) → Cutting→ Heating(Furnace temperature test) → Heat treatment after forging(Furnace temperature test) Discharge the furnace(blank inspection)→ Machining→ Inspection(UT,MT,Visal dimension, hardness)→ QT→ Inspection(UT, mechanical properties, hardness, grain size)→ Inspection (dimension)→ Packing and Marking(steel stamp, mark)→ Storage Shipment.
Industrial applications
We apply our years of experience and unique professionalism, taking into account the specific requirements of the market, to design and manufacture forged parts for all industrial sectors. This makes Tiangong Forging a leader in the forging industry and sincerely cooperates with leading companies in various industrial fields.
A. Wind power generation
B. Port heavy machinery
C. Mining
D. Ship building
E. Chemical industry
F. Petroleum industry
G. Metallurgy industry
H. Hydraulic industry
I. Other manufacturing industries of various industrial equipment, transmission gear box, parts and etc.
Key Figures
A. More than 25 years of professional free forging and open-die forging manufacturing experience
B. The company covers an area of 71,000 square meters
C. The construction area of the production workshop is 12,000 square meters
D. Total number of employees: 158
E. 28 engineering and technical personnel
F. 59 skilled workers
G. Annual production capacity is 38,000 tons
H. Annual raw material steel throughput turnover reaches 56,000 tons.
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