Spline Finished Carbon Steel Forgings ODM Gear Shaft Forgings For Drivetrain Assemblies

Spline Finished Carbon Steel Input Gear Shaft Forgings for Drivetrain Assemblies

Spline-Finished Carbon Steel Input Gear Shaft Forgings are precision power-transmission components manufactured for drivetrain systems. Engineered from medium-carbon steel through open-die forging, these shafts feature ready-to-install splined profiles that ensure direct engagement with mating components in mechanical drives.

Key Characteristics

1. Precision Spline Geometry

   • Pre-machined splines guarantee accurate torque transfer without backlash.

2. Optimized Grain Structure

   • Forged grain flow follows shaft contours, enhancing fatigue resistance.

3. Immediate Assembly Readiness

   • Spline finishing eliminates post-forging machining requirements.

4. Consistent Material Properties

   • Uniform hardness profile ensures reliable gear engagement.

5. Impact-Tolerant Design

   • Withstands shock loads during drivetrain engagement.

Primary Applications

• Off-Highway Vehicles: Final drive input shafts

• Industrial Gearboxes: Primary power input connections

• Agricultural Machinery: PTO driveline assemblies

• Construction Equipment: Transfer case input shafts

• Marine Transmissions: Engine-to-gearbox coupling systems

The steel forgings production flow:

raw material inspection → unloading → inspection → preheating → forging → heat treatment → inspection → rough machining → non-destructive testing → inspection → packaging → delivery.

Frequently Asked Questions (FAQs)

Here are some common questions about our forging capabilities:

Q1: What is the weight capacity for your forged components? A: We are equipped to produce forged parts weighing anywhere from 100 kg to 7000 kg.

Q2: Do you offer post-forging services like heat treatment and machining? A: Yes, absolutely. We provide comprehensive, in-house heat treatment services, along with both rough and finish machining capabilities.

Q3: Which sectors do you typically serve with your forged products? A: Our expertise extends to a diverse range of industries, including wind energy, heavy equipment manufacturing, port machinery, and various transmission systems.

Q4: What is your typical lead time for production? A: Our lead times are as follows:

• With materials in stock: Approximately 30 days.
• Without materials in stock: Typically 40–45 days.

Q5: Where is your manufacturing facility located? A: Our factory is conveniently situated in Changzhou City, which is close to Shanghai, enabling efficient shipping via Shanghai Port.

How to Get a Quote

To receive a professional quotation and a customized solution, please submit your technical drawings and detailed requirements to us. Our team of engineers will promptly review your submission and provide you with a comprehensive response.