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Product Details:
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| Compatibility: | Can Be Used With Various Types Of Machinery | Heat Resistance: | High |
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| Corrosion Resistance: | Good | Production Method: | Forging |
| Size: | Various Sizes Available | Application: | Mechanical Equipment |
| Weight: | Varies Depending On Size | Material: | Customized |
| Highlight: | Large Diameter Forged Disc,Pressure Vessels Forged Disc,Heavy Equipment beyblade forge disc |
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Large Diameter Forged Discs for Pressure Vessels and Heavy Equipment. Our large diameter forged discs are precision-manufactured to meet the rigorous demands of pressure vessels and heavy industrial equipment applications. These discs serve as critical components in high-pressure environments, ensuring superior strength, durability, and safety.
Key Features:
Material Options: Available in high-quality carbon steels and alloy steels such as 35#, 45#, 42CrMo, 42CrMo4, 18CrNiMo7-6, and other industry-standard grades tailored for exceptional mechanical properties.
Diameter Range: Customizable large diameters to fit a wide range of pressure vessel and heavy equipment specifications.
Forging Process: Manufactured using advanced open-die and closed-die forging techniques to achieve optimal grain flow and enhanced mechanical strength.
Heat Treatment: Available with tailored heat treatment options including normalizing, quenching, and tempering to meet specific hardness and toughness requirements.
Dimensional Accuracy: Strict quality control ensures tight tolerances and superior surface finish.
Applications:
Large diameter forged discs are widely used in demanding industrial environments, including:
Pressure vessels – ensuring structural integrity under high pressure and temperature.
Boilers – supporting high thermal stress and pressure cycles.
Heavy-duty cranes – providing strength and stability in load-bearing rotating parts.
Mining machinery – withstanding abrasive conditions and heavy mechanical loads.
Oil and gas equipment – functioning reliably in extreme pressure and corrosive environments.
Other heavy industrial sectors – including petrochemical, power generation, and metallurgical industries.
| Item | Details |
|---|---|
| Product Name | Large Diameter Forged Discs for Pressure Vessels and Heavy Equipment |
| Material Grades | - High-strength alloy steels: 42CrMo4, 18CrNiMo7-6, 30CrNiMo8 - Carbon steels: 35#, 45# - Delivers excellent tensile strength, high temperature resistance, and long-term stability under extreme pressure conditions |
| Forging Equipment | - Hydraulic hammers: 5T / 8T / 12T - 3600T open-die forging press for large-diameter solid discs - Capable of forging discs up to several meters in diameter with uniform internal structure |
| Manufacturing Process | Hot Forging → Normalizing / Quenching + Tempering → Ultrasonic Testing → Rough / Semi-Finish Machining → Dimensional & Surface Inspection |
| Forging Ratio | ≥ 3.0 — Ensures optimal grain flow orientation for enhanced fatigue strength, impact resistance, and structural reliability in pressure-bearing applications |
| Applications | - End covers and tube sheets for pressure vessels and boilers - Flange-integrated disc components in petrochemical reactors - Base discs and support plates in large-scale industrial machinery - Bearing seats and load plates in metallurgical and energy systems |
| Heat Treatment Options | - Quenched + Tempered for high strength and improved toughness - Normalizing for refined grain structure and dimensional stability - Stress relief annealing to eliminate internal stresses and improve service life |
| Testing & Inspection | - Chemical: Spectrometer analysis for precise alloy composition - Mechanical: Hardness, tensile strength, yield strength, and impact toughness (longitudinal & transverse) - Ultrasonic Testing (UT): 100% volumetric flaw detection - Dimensional: Diameter roundness, thickness uniformity, flatness, surface roughness |
| Value-Added Services | - Pre-machining of bolt circles, sealing grooves, and counterbores - Export-grade packaging for sea/land transport - Full traceability: heat number, batch number, mechanical & UT test records |
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Contact Person: Mrs. Mia Liu
Tel: 0086-18706127868