Metallurgical Press Open Die Forging Fatigue Resistance Alloy Forging Process

Wear-Resistant Open Die Forgings for Metallurgical Press and Rolling Mills are engineered to deliver exceptional durability and mechanical stability under extreme compressive and cyclic loads. Manufactured from high-strength alloy or carbon steels, these forgings are heat treated to optimize surface hardness while maintaining a tough, ductile core — essential for components subjected to constant impact, pressure, and thermal fluctuations in metallurgical operations.

Product Features

• High Wear Resistance: Heat treated for superior surface hardness to withstand abrasive and impact-intensive operations.

• Optimized Core Toughness: Maintains ductile, crack-resistant core to ensure structural safety under heavy loads.

• Directional Grain Flow: Open die forging process enhances fatigue resistance and mechanical strength.

• Large-Size Capability: Suitable for producing large-section components with high dimensional accuracy.

• Custom Geometry: Supports intricate or asymmetric designs per end-use functional requirements.

• Excellent Load-Bearing Capacity: Engineered to perform in high-pressure, cyclic load environments typical of heavy industrial machinery.

Application Fields

• Metallurgical Hydraulic Presses: Forged press columns, crossheads, rams, platens, and shafts.

• Rolling Mill Equipment: Backup rolls, pinion shafts, chocks, couplings, and mill spindles.

• Steelmaking and Smelting Operations: Components exposed to high mechanical stress and thermal cycling.

• Heavy Machinery & Forging Plants: Core parts used in forming, extrusion, and metal shaping lines.

• High-Impact Industrial Systems: Ideal for machinery operating under constant shock, torque, and heat.