Normalizing Open Die Forged Steel Parts Tempered Steel Mill Rollers Application

Normalizing and Tempered Open Die Forgings for Steel Mill Rollers are heavy-duty components manufactured through open die forging, followed by normalizing and tempering heat treatments. Designed specifically for steel mill rolling equipment, these forgings deliver uniform microstructure, dimensional stability, and exceptional resistance to thermal fatigue and mechanical stress in high-temperature rolling environments.

Key Attributes:

• Refined Internal Structure: Normalization optimizes the grain structure for consistent strength, while tempering enhances resilience and minimizes internal strains.
• Enhanced Resistance to Thermal Cycling Fatigue: Engineered to endure repeated heating and cooling cycles inherent in hot and cold rolling processes without developing fractures.
• Exceptional Resistance to Wear and Shape Distortion: Maintains precise dimensions even under extreme rolling forces and abrasive conditions.
• Consistent Mechanical Performance: Exhibits uniform hardness, strength, and flexibility throughout large-scale components.
• Minimized Internal Strains: The tempering process effectively reduces residual stresses, thereby extending operational lifespan under heavy loads.
• Adaptable Dimensions: Open die forging allows for the creation of rollers with diverse and substantial geometries, including backup and work rolls.

Principal Applications in Steel Production Facilities:

• Support Rollers (Backup Rolls): Essential structural rollers in multi-high rolling mills.
• Contact Rollers (Work Rolls): Rolls directly interacting with the material during hot or cold rolling of strips, plates, or sections.
• Intermediate Rollers: Employed in 6-high rolling mills to achieve precise thickness control.
• Roller Necks/Spindles: Critical, high-stress connection points between the rolls and the driving mechanisms.
• Roller Supports & Frames (Roll Chocks & Housings): Structural elements that provide support for the roll assemblies.

Frequently Asked Questions (FAQs)

1. What is the typical weight spectrum of the forged components you manufacture? Our forging capabilities accommodate a range of parts from 100 kilograms up to 7 metric tons.

2. Do your services include thermal processing and material shaping beyond the forging itself? Indeed, we offer comprehensive in-house heat treatment services, encompassing both preliminary and final machining operations.

3. Which industrial sectors are the primary recipients of your manufactured goods? We cater to a diverse array of critical industries, including wind power generation, heavy machinery manufacturing, port infrastructure, power transmission systems, and beyond.

4. What are the standard timelines for the completion and dispatch of orders? For items currently held in our inventory, the typical lead time is approximately 30 days. For custom-produced orders, the timeframe generally falls within 40 to 45 days.

5. Could you provide information regarding the geographical location of your production facility and shipping point? Our manufacturing plant is situated in Changzhou City, strategically located near Shanghai, and we utilize the Port of Shanghai for our shipping logistics.

Request a Quotation

To receive a tailored price assessment and a comprehensive engineering solution designed to meet your specific needs, please forward your detailed technical drawings and requirements to our dedicated team. Our experienced engineers will promptly review your submission and provide you with a professional quotation and a suitable solution.