20CrMnMo 42CrMo4 Heavy Duty Industrial Alloy Steel Forgings Disc. Our heavy-duty industrial alloy steel forging discs are made from high-grade 20CrMnMo and 42CrMo4 steels. Forging enhances their strength, toughness, and fatigue resistance by refining the grain structure and eliminating defects. These discs are ideal for critical load-bearing and rotational applications, serving as blanks for gears, flanges, and other high-performance components.
Key Features
- Premium Alloy Steels:
- 20CrMnMo: High strength, excellent hardenability, and toughness, good for case hardening.
- 42CrMo4: Outstanding tensile strength, wear, and impact resistance after heat treatment.
- Superior Properties: Forging delivers high strength, impact resistance, and long fatigue life.
- Extreme Durability: Built to withstand high pressures, temperatures, and abrasive conditions.
- Optimized Structure: Refined grain ensures consistent quality and prevents stress points.
- Versatile Form: Perfect as blanks for large gears, rings, flanges, and rollers.
Application Areas
These discs are vital for high-stress applications in:
- Heavy Machinery: Gears, bearings, rollers for construction and mining.
- Power Generation: Turbine parts, couplings, large flanges.
- Oil & Gas: High-pressure flanges, valve components.
- Marine & Shipbuilding: Propeller shafts, large gear blanks.
- Industrial Transmission: Large gear blanks, shafts.
| Item |
Details |
| Product Name |
20CrMnMo 42CrMo4 Heavy Duty Industrial Alloy Steel Forgings Disc |
| Material Grades |
- Alloy steels suitable for boring and rotary stress resistance: e.g., 42CrMo4, 18CrNiMo7-6 - Excellent machinability and impact absorption - Specifically adapted for inner bore formation while retaining high outer wall strength |
| Forging Equipment |
- Hydraulic Hammers: 5T, 8T, 12T capacity - Configured for forging of bored shafts, thick-wall rings, and tubular blanks - Enables near-net shape forging with axial bore requirements |
| Manufacturing Process |
Hot Forging → Thermal Refinement → Boring / Core Machining → Rough or Precision Machining → Dimensional & Integrity Evaluation |
| Forging Ratio |
≥ 3.0 — Delivers improved fiber orientation along the rotational axis, minimizing internal defects and optimizing rotational balance under dynamic stress |
| Applications |
Heavy Duty Industrial |
| Heat Treatment Options |
- Normalized + Tempered based on strength requirements - Intermediate stress relieving available prior to final machining |
| Testing & Inspection |
- Chemical Composition: Spectrometer validation for alloy uniformity - Mechanical Properties: Hardness profiling, tensile, and impact strength - Ultrasonic Examination: Multi-angle UT scanning for hollow bore consistency - Dimensional Testing: Bore tolerance, straightness, wall thickness verification |
| Value-Added Services |
- Custom boring diameter, length, and wall profile options - Pre-machined surfaces, protective packaging, anti-corrosion measures - Support for export handling, part labeling, and marine-ready logistics |
The steel forgings production flow:
Raw material steel ingot into warehouse(test the chemical composition) → Cutting→ Heating(Furnace temperature test) → Heat treatment after forging(Furnace temperature test) Discharge the furnace(blank inspection)→ Machining→ Inspection(UT,MT,Visal dimension, hardness)→ QT→ Inspection(UT, mechanical properties, hardness, grain size)→ Finish machining→ Inspection (dimension)→ Packing and Marking(steel stamp, mark)→ Storage Shipment.
Frequently Asked Questions (FAQs)
1. What is your forging weight range?
We produce forged parts ranging from 100 kg to 7000 kg.
2. Do you provide heat treatment and machining?
Yes, we offer full in-house heat treatment, rough, and finish machining services.
3. Which industries do you supply to?
We serve wind energy, heavy equipment, port machinery, transmission systems, and more.
4. What is your production lead time?
With stock: Around 30 days
Without stock: 40–45 days
5. Where is your factory located?
In Changzhou City, near Shanghai, with shipping via Shanghai Port.
Request a Quote
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