|
Thông tin chi tiết sản phẩm:
|
| Surface Treatment: | Smooth, anti-rust oil | Weight: | 100 KG-7 TON or According to the drawing |
|---|---|---|---|
| Type: | Free Forging and open forging | Application: | Gantry Cranes and Heavy Port Handling Equipment |
| Durability: | Long-lasting | Strength: | High |
| Resistance: | Corrosion, wear, and impact | Production Capacity: | Large |
| Cost: | Economical | Process: | Forging &Rough Machining |
| Surface Finish: | Rough machined |
42CrMo Forged Wheels for Gantry Cranes and Heavy Port Handling Equipment.Manufactured from premium 42CrMo alloy steel, these forged wheels are designed to withstand extreme mechanical stresses and ensure long service life in heavy-duty industrial environments. The forging process refines the steel’s internal structure, providing exceptional strength, toughness, and wear resistance. Precision machining guarantees tight dimensional tolerances, smooth rolling performance, and compatibility with various crane and port handling systems.
Key Features
High Strength & Toughness – 42CrMo alloy steel offers superior load-bearing capacity and impact resistance.
Excellent Wear Resistance – Heat-treated surface resists abrasion under high-load rolling conditions.
Dimensional Accuracy – Precision machining ensures perfect fit and smooth operation.
Long Service Life – Designed for extended performance in demanding working environments.
Applications
These forged wheels are widely used in:
Gantry Cranes – Heavy lifting operations in shipyards, construction sites, and logistics hubs.
Heavy Port Handling Equipment – Container cranes, rail-mounted gantries, and ship-to-shore systems.
Industrial Transport Systems – Rail carts, transfer trolleys, and other load-bearing wheel systems.
| Item | Details |
|---|---|
| Product Name | 42CrMo Forged Wheels for Gantry Cranes and Heavy Port Handling Equipment |
| Material Grades | - Alloy steel: 42CrMo — Delivers high tensile strength, excellent toughness, and outstanding wear resistance for long service under heavy rolling loads. |
| Forging Equipment | - Hydraulic hammers: 5T / 8T / 12T — Capable of forging thick-section wheel blanks. - 3600T open-die forging press — Ensures uniform internal structure and dense grain flow. - Specialized wheel blank tooling for precise hub and rim profile formation. |
| Manufacturing Process | Steel billet cutting → Hot forging (wheel blank formation) → Heat Treatment (quenching + tempering) → Ultrasonic testing → CNC machining of tread, hub bore, and mounting surfaces → Final dimensional inspection. |
| Forging Ratio | ≥ 3.0 — Promotes uniform fiber flow from hub to rim, improving fatigue resistance and load capacity in cyclic rolling operations. |
| Applications | - Gantry crane travel wheels in shipyards, construction, and container terminals. - Rail-mounted port handling equipment for container loading/unloading. - Heavy-duty industrial transfer carts and crane bogies. |
| Heat Treatment Options | - Quenched + Tempered — High strength and toughness for continuous heavy load operation. - Induction hardening of tread surface for extended wear life. - Optional stress relief to minimize distortion before precision machining. |
| Testing & Inspection | - Chemical: Spectrometer analysis of composition. - Mechanical: Tensile, yield, hardness, and Charpy impact tests. - NDT: 100% Ultrasonic Testing (UT) for internal defect detection. - Dimensional: Tread diameter, bore size, runout, and concentricity verification. |
| Value-Added Services | - Precision machining of hub bore, keyways, and bolt holes. - Surface finishing (shot blasting, anti-corrosion coating). - Export-grade packaging for overseas transport. - Full traceability with heat number, batch number, and certified mechanical & NDT reports. |
Steel Forging Manufacturing Process
Steel ingots are received and placed in storage after verifying their chemical composition → Cutting to size → Heating in a controlled furnace (with temperature monitoring) → Forging followed by heat treatment (temperature control throughout) → Furnace discharge and initial blank inspection → Rough machining → Quality checks including UT, MT, dimensional, and hardness testing → Quenching and tempering (QT) → Further inspection covering UT, mechanical properties, hardness, and grain size → Finish machining to final dimensions → Final dimensional inspection → Marking and packaging (steel stamping and labeling) → Storage until shipment.
Frequently Asked Questions (FAQs)
1. What is your forging capacity?
We manufacture forged components ranging from 100 kg up to 7,000 kg, suitable for both mid-size and heavy-duty applications.
2. Do you offer heat treatment and machining services?
Yes. Our facility is equipped for complete in-house heat treatment, as well as rough machining and precision CNC finishing according to customer specifications.
3. Which industries do you serve?
Our forgings are widely used in wind power, heavy industrial equipment, port handling machinery, transmission systems, and other demanding sectors.
4. What is your typical delivery time?
If in stock: Approximately 30 days
If made to order: Around 40–45 days
5. Where are you located?
Our plant is based in Changzhou City, close to Shanghai, allowing convenient shipment via Shanghai Port.
Request a Quote
Please share your technical drawings and specifications with us. Our engineering team will promptly evaluate your requirements and prepare a tailored quotation and solution for you.
Người liên hệ: Mrs. Mia Liu
Tel: 0086-18706127868
